Powder Coating Line for Lighting Accessories in Shandong, China

ZHYAO supplied a powder coating linefor Samsung Lighting Accessories in Shandong, China. The line combines manual and automatic powder spraying, an overhead conveyor system, and a bridge-type curing oven.

The equipment configuration brings together the main stages of powder application, workpiece transportation, and curing in one production line.

Project Background

Lighting accessories can vary in shape, size, and structural details. These differences influence how workpieces are hung, how powder is applied, and how the coated parts move through the curing process.

For this project, the production line combines automated spraying with manual application. This arrangement provides two methods of powder application within the same system, allowing the spraying approach to accommodate different workpiece areas and coating requirements.

ZHYAO Solution

The line was configured around three main elements: combined manual and automatic powder spraying, overhead chain conveying, and a bridge-type curing oven.

1. Combined Manual and Automatic Powder Spraying

Automatic spraying provides a consistent application method for suitable workpiece areas, while manual spraying allows operators to adjust the gun position and spraying angle according to the shape of individual parts.

Combining the two methods offers flexibility when handling lighting accessories with different geometries. The actual division between automatic and manual spraying depends on the workpiece structure and the coating process.

2. Overhead Conveyor System

The overhead conveyor transports suspended workpieces through the production line and connects the spraying and curing stages.

For lighting accessories suitable for hanging, the conveyor arrangement provides an organized route for workpiece movement. The hanging method and spacing are important considerations because they affect workpiece positioning during spraying and the available space between parts.

3. Bridge-Type Curing Oven

A bridge-type curing oven is a distinctive feature of this project. It forms part of the production line's curing section and is used to cure the applied powder coating according to the coating material's requirements.

Its integration with the conveying system is an important part of the overall line arrangement. The curing conditions must be matched to the powder coating specification and the actual workpiece requirements.

Key Design Considerations

The value of this configuration lies in coordinating the spraying methods, workpiece transportation, and curing process rather than treating each piece of equipment as an independent unit.

For lighting accessory manufacturers considering a similar line, the main factors to assess include workpiece geometry, hanging arrangements, the balance between manual and automatic spraying, and the curing requirements of the selected powder coating.

These factors help determine whether a comparable configuration is suitable for the products and production conditions.

Need a Powder Coating Line for Your Lighting Accessories?

If you are planning a powder coating line for lighting accessories or similar metal components, share the following information to help determine a suitable configuration:

• Workpiece material, dimensions, and weight

• Required production output

• Powder coating and surface finish requirements

• Factory dimensions or layout

• Workpiece photos or drawings

Send us your product details and factory layout to discuss the spraying method, conveying arrangement, and curing equipment suitable for your project.